CONNECTED OPERATIONS
24 Active Orders·18 Machines Running

Run Every Part
of Your Factory
from One Platform.

Connect sales, planning, production, quality, inventory and dispatch in one operational system built around how work actually moves through your plant.

CRM → BOM/MRP → PPC → Capacity → Production → QMS → Inventory → Dispatch → Costing & Margins
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Trusted across industrial operations

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CorePlant Manufacturing
WORKSTATION

Confirm Feasibility Before Commitment

Confirm whether an order can be delivered before committing to the customer.

Customer Order Feasibility CheckPO-2841 · Precision Gearbox
Feasible
Requested Delivery18 Aug 2026
Calculated Feasible18 Aug 2026
Material Readiness
92%
Available CapacityConfirmed (CNC & VMC)
Commercial ApprovalComplete
Material Readiness92%
Good
Capacity FeasibilityConfirmed
Good

Factories do not lack data.
They lack connected visibility.

Your ERP records the order. But who controls what happens next?

In many factories, the commercial transaction is digital—but production execution still depends on spreadsheets, whiteboards, phone calls and end-of-day updates.

EXCEL PLANNING

Machines and orders are planned across disconnected sheets.

DELAYED UPDATES

Problems become visible only after production is lost.

MATERIAL SURPRISES

Shortages are found only when work should already have started.

UNCERTAIN MARGINS

Sales value is known. Actual job profit is not.

CorePlant connects order commitment, capacity, execution, quality, material, dispatch and actual job cost in one operating flow.
The Difference

Before & After

WITHOUT

WITH COREPLANT

Excel planning
Capacity-checked schedules
Verbal shop-floor instructions
Digital Today’s Work queue
End-of-shift reporting
Live production updates
Unknown WIP location
Process and warehouse routing
Manual tolerance calculations
Structured inspection checks
Shortages discovered late
Upcoming shortage alerts
Generic sales margins
Estimated vs actual job margin
Customer calls reveal delays
At-risk orders highlighted early

Control every production order from plan to profit.

Every order becomes one connected operational record across production planning, machines, operators, quality, material movement, dispatch and profitability.

Stage 01 of 09Enquiry & Quotation
Stage 01CRM

Promise Only What the Factory Can Deliver

The Problem

Sales is often required to commit a delivery date before anyone has checked whether the factory has enough capacity.

Stage Focus:Quotation

Load-versus-capacity analytics, time-bucket heatmaps and a Capable-to-Promise simulation across every required production stage.

Teams can identify overloaded job centres, machine constraints and operator shortages before accepting the customer’s requested timeline.

More reliable commitments, stronger customer confidence and fewer delivery penalties or last-minute escalations.

Used By:SalesPPCProductionShop Floor InchargesDispatch

Check feasibility before Sales commits a delivery date.

CorePlant/Enquiry & QuotationCRM
Capable-to-Promise SimulationPO-2841 · Drive Housing (2,400 units)
Feasible
Requested Delivery18 Aug 2026
Calculated Feasible18 Aug 2026
Material Readiness (Alloy Steel)
92% Ready
Machine Capacity (CNC & VMC)Confirmed Available
Quotation Acceptance StatusAccept Recommended
Focused view based on the CorePlant product workflow.
Stage 02CRM / Sales Order

One Confirmed Order. Visible to Every Team.

The Problem

Once the customer PO arrives, critical information is often distributed through emails, spreadsheets and departmental meetings.

Stage Focus:Sales Order

A shared order lifecycle containing customer details, BOM, routing, delivery locations, commercial terms and departmental milestones.

Every team sees the same order status, completed actions, pending owner and active blocker without repeated data entry.

Faster departmental handovers, fewer coordination meetings and no order waiting unnoticed in an inbox.

Used By:SalesPPCProductionProcurementQualityFinanceDispatch

Convert an accepted quotation into one controlled production-order record.

CorePlant/Order ConfirmationCRM / Sales Order
Confirmed Sales Order RecordPO-2841 · Apex Precision
Order Confirmed
Part & QtyDrive Housing (2,400)
Order Value₹18.4 lakh
Drawing RefDRW-4920 Rev B
Commercial & Terms Approval Complete
Customer Drawing Release Approved
PPC Handover StatusReady for Scheduling
Focused view based on the CorePlant product workflow.
Stage 03PPC

No More Guessing What to Run Next

The Problem

Factories frequently decide what to make, on which machine and with which operator only after the shift has started.

Stage Focus:Production Planning

A production calendar connected with live work-order, operation, machine and operator assignments.

Teams can see what is planned, running, completed, delayed, overloaded or overdue against the committed delivery timeline.

Clearer shop-floor priorities, better plan adherence and fewer last-minute production or dispatch surprises.

Used By:PPCProduction HeadsShop Floor InchargesDispatch

Turn demand into an executable production schedule.

CorePlant/Production PlanningPPC
PPC Production Schedule BoardPO-2841 · Department Load & Capacity
1 Action Required
Milling Department78% Capacity
Grinding Department91% Capacity
Assembly Department64% Capacity
Quality Department72% Capacity
Grinding Overload (+11% demand)
Move 120 units to Shift B
Focused view based on the CorePlant product workflow.
Stage 04BOM / MRP

The Right Material. Arriving at the Right Time.

The Problem

In many factories, material shortages are discovered only when the job is already scheduled or has reached the shop floor.

Stage Focus:Material Planning

Upcoming shortage alerts connected with BOM requirements, available stock, required dates, shortfall quantity, PO status and inventory transactions.

Procurement receives a prioritised action list while PPC and Production plan using actual material readiness rather than assumptions.

Fewer production stoppages, better inventory accuracy and less emergency purchasing.

Used By:ProcurementPPCWarehouseProductionFinance

Know what is required, available and short before production starts.

CorePlant/Material PlanningBOM / MRP
BOM & Material Shortage EvaluationPO-2841 · Alloy Steel Bar Grade 20MnCr5
Shortage PO Issued
Required Material1,850 kg
Available Stock1,420 kg
Shortfall Quantity430 kg
Purchase Order Status PO Issued (#PO-7842)
Expected Material Receipt 08 Aug 2026
Material Ready Date for PPC08 Aug (Confirmed)
Focused view based on the CorePlant product workflow.
Stage 05Production

Stop Waiting for the End of the Shift

The Problem

Production bottlenecks, downtime, and cost leakages remain hidden until the end of the shift or month.

Stage Focus:Production

Mobile-first daily job cards, structured 5M issue reporting, and real-time cost-leak analysis across time, material, and scrap.

Operators know exactly what to produce, supervisors see progress instantly, and financial impact is tied to the exact root cause.

Clear execution priorities, faster problem escalation, and stronger cost control on every order.

Used By:OperatorsProductionMaintenanceQualityPlant HeadsFinance

Track actual output and resolve shop-floor blockers as they happen.

CorePlant/Production ExecutionProduction
Shop-Floor Execution & OutputPO-2841 · Output vs Scrap Metrics
Live Execution
Planned2,400
Produced1,860
Accepted1,792
Rework/Scrap40 / 28
CNC-04(1,200 / 1,400)
Running
MILL-02(Material Shortage)
Blocked
GRIND-01(660 / 1,000)
Running
Focused view based on the CorePlant product workflow.
Stage 06QMS

Solve Scrap Issues Before They Compound

The Problem

Without structured inspection workflows, quality checks become inconsistent, informal and difficult to trace.

Stage Focus:Quality Inspection

Standard inspection templates with defined tolerance limits, methods and mandatory checks, supported by FPY, rejection and approval dashboards.

Every inspection follows the same quality parameters, while pending checks and defects remain visible in real time.

Higher first-pass yield, faster approvals, lower rejection and stronger quality traceability.

Used By:QC InspectorsQC AdminProductionPPCPlant Heads

Stop defects at inspection and trace every rejection to action.

CorePlant/Quality & RejectionsQMS
Quality Inspection & Rejection LogPO-2841 · Outer Diameter Tolerance
96.8% First-Pass Yield
Inspection ParameterOuter Diameter (OD)
Required Tolerance24.95 – 25.05 mm
Actual Reading25.08 mm (Out of tol.)
40 Units Held for Rework
Rework Ticket #QC-492
Focused view based on the CorePlant product workflow.
Stage 07Dispatch

Zero Coordination Delay When the Truck Arrives

The Problem

Dispatch teams must coordinate completed quantities, transporters, vehicles, LR details and documents—often through separate files.

Stage Focus:Dispatch

A connected dispatch workflow covering dispatch-ready orders, shipment creation, transporter details and automatic delivery-challan generation.

Quantities, balances, committed dates, vehicle information and documentation remain connected to the same customer order.

Faster dispatch processing, fewer documentation errors and improved on-time delivery.

Used By:DispatchWarehouseLogisticsSalesFinance

Dispatch only when stock, quality and documents are ready.

CorePlant/Inventory & DispatchDispatch
Shipment Readiness & Delivery ChallanPO-2841 · Ready for Dispatch
Vehicle Assigned
Ready Quantity2,372 units
QC ReleaseCleared
Challan RefDC-849
Assigned TransporterSwift Logistics (MH-12-AB-4920)
Delivery Challan & E-Way Bill Generated & Attached
Committed Dispatch Date18 Aug 2026
Focused view based on the CorePlant product workflow.
Stage 08Dispatch / Finance

Instant Proof of Delivery. Faster Invoicing.

The Problem

Invoices and collections are delayed when proof of delivery is missing, untracked or stored outside the operational workflow.

Stage Focus:Billing

A POD tracker showing pending signatures, overdue documents, reconciled deliveries, ageing and document uploads.

Teams immediately see which shipment is awaiting delivery confirmation and which POD requires follow-up.

Faster invoicing, fewer customer disputes and improved payment collection.

Used By:DispatchLogisticsSalesFinanceCustomer Service

Link delivery proof directly to invoicing and order closure.

CorePlant/POD & InvoicingDispatch / Finance
POD Reconciliation & InvoicingPO-2841 · Delivery Confirmation
POD Reconciled
Delivered Date19 Aug 2026
Signed POD Upload Confirmed
Delivered Qty2,372 units
Generated Tax Invoice INV-1284 (₹18.4 lakh)
Customer AcknowledgmentReconciled (Zero Discrepancy)
Finance Milestone StatusReleased for Collection
Focused view based on the CorePlant product workflow.
Stage 09Costing

Know What to Chase. Know Who is Delayed.

The Problem

Collections tracking is siloed in accounting tools, leaving Sales and Management unaware of outstanding order balances.

Stage Focus:Collection

Customer-wise invoice alerts, payment status and collection ageing connected to the original order.

Sales, Finance and Management receive one shared view of outstanding collections and true job margin.

Faster follow-up, improved working capital and complete order-to-cash accountability.

Used By:FinanceSalesManagement

See what the order actually earned—not just what it sold for.

CorePlant/Costing, Margin & CollectionCosting
Order Costing & Actual Job MarginPO-2841 · Financial Realization
Order Closed
Quoted Estimated Margin18.2%
Actual Realized Margin15.7%(-2.5% scrap/rework impact)
Billed Invoice Amount₹18.4 lakh
Customer Payment Collection ₹18.4 lakh (Collected)
Order Lifecycle StateComplete & Archived
Focused view based on the CorePlant product workflow.

See What Matters to You

Select a role to see how the operational layer provides the exact data each team needs to make profitable decisions.

Factory Owner Focus

Primary Concern: Profitability, delivery risk and cash tied up in operations.

Margin Leakage

How much expected profit has been lost?

Orders at Risk

Which customer orders may be delayed or lose money?

On-Time Delivery

Is the factory delivering what it promised?

Outstanding Receivables

How much customer payment is still pending?

Also tracking

Actual vs quoted margin, cost of scrap and rework, plant utilisation, WIP value, unbilled dispatches, overdue collections and profitability by customer or order.

Platform Capabilities

Everything required to run the production journey

Production Planning

Orders, BOM, routes schedules and CTP

Shop-Floor Control

Today’s work, input downtime and issues

Quality Management

Inspection, FTR, rejection and CAPA

Capacity

Machines, operators load and headroom

Inventory & WIP

Good, rework and rejected material

Costing & Margins

Estimated vs actual cost and leakage

Suppliers

Quality, cost and lead-time history

Dispatch

Challans, finished goods and POD

Analytics

Site, supervisor, quality and margin

Keep your ERP. Control factory execution with CorePlant.

ERP / Accounting

SAP · Tally · Zoho · Oracle · Existing Systems

Orders · Purchases · Invoices · Accounting

CorePlant

Plan · Capacity · Execute · Inspect · Track · Cost

Factory Floor

Machines · Operators · Supervisors · QC · Stores · Dispatch

CorePlant is designed as the operational execution layer between your transaction system and the factory floor—not another finance or accounting replacement.

Industry Relevance

Designed for complex discrete manufacturing

Precision Machining

Manage multi-process components, machine allocation, inspection tolerances, WIP movement and actual job cost in one connected workflow.

Explore Precision Machining

Auto Components

Coordinate high-volume production orders, supplier parts, machine schedules, quality checks, rejection tracking and customer delivery commitments.

Explore Auto Components

Industrial Fabrication

Plan cutting, welding, machining, assembly and inspection activities while tracking material movement, delays, rework and project profitability.

Explore Industrial Fabrication

Defence Components

Control complex production routes, engineering specifications, inspection records, approvals, traceability and delivery milestones across sensitive manufacturing workflows.

Explore Defence Components

Electrical Equipment

Manage component availability, production sequencing, assembly operations, quality inspections, finished-goods readiness and order-level margins.

Explore Electrical Equipment

Industrial Machinery

Coordinate multi-part assemblies, long production cycles, machine capacity, purchased components, quality stages and final dispatch readiness.

Explore Industrial Machinery

Tool Rooms

Schedule machines and skilled operators across short-run jobs, track process progress, monitor rework and understand the actual profitability of every tool or component.

Explore Tool Rooms

Contract Manufacturing

Manage multiple customers, varied production routes, changing priorities, material shortages, quality requirements and job-level profitability from one operational view.

Explore Contract Manufacturing
Customer Story

From disconnected planning to one production-order view

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Challenge

Production planning, execution and quality data were managed separately.

Platform Workflow

Order
Capacity
Allocation
Production
QC
Dispatch

Operational Visibility Created

  • Order-level progress
  • Resource allocations
  • Production and rejection entries
  • Dispatch readiness
FAQ

Questions manufacturing teams ask before adopting CorePlant

No. CorePlant is a manufacturing operations execution and profitability platform. It can work alongside ERP and accounting systems.

Primarily discrete, job-based and batch manufacturers with multiple parts, machines, processes and delivery commitments.

Yes. The integration scope depends on the ERP, data availability and the workflows being implemented.

CorePlant supports cloud and on-premise deployment where commercially and technically appropriate.

Implementation should be scoped according to the selected plant, process complexity, master-data quality, integrations and pilot boundaries.

The shop-floor experience should be mobile- and tablet-friendly, with minimal typing and task-specific screens.

Yes, but planning quality improves when execution, downtime, quality and material data are gradually connected.

No. The transition should be controlled. Existing data is standardised and workflows are migrated progressively.

It can compare estimated costs with captured material, machine time, rejection, rework and defined overhead data.

Yes. Multisite analytics and site comparison are part of the broader platform architecture.

Know What Is Happening
Before It Becomes a Problem.

From the first customer promise to final payment, every order, risk and next action remains visible.

Nothing gets lost.
Nothing gets delayed without warning.
Nothing gets forgotten.